MODUFLEX™ Moulding Line
The MODUFLEX™ Moulding Line is a fully modular chocolate moulding solution engineered to adapt to your production. Optional process stations can be seamlessly integrated to create a tailor-made line for your specific requirements. The moulding line can be designed in either a straight or rectangular layout to suit the customer's available production space.
Specifications
| Model | Capacity | Note |
|---|---|---|
| MODUFLEX | 14–15 moulds/min | One-shot; fully servo-controlled, modular stations |
The system runs on a fully servo-controlled architecture paired with the exclusive ALPY Cam Profile Depositing Program. Every axis moves in sync, so the deposit lands the same shot after shot, which is what one-shot work demands.
- Standard mould dimensions: 470×200×30 | 600×205×30 | 800×245×30 mm
- Capacity: 14–15 moulds/min (one-shot products)
What is the ALPY Cam Profile Automation System?
The ALPY Cam Profile Automation System is an advanced motion control technology that ensures perfect synchronization of all servo-driven process stations throughout the production line.
For one-shot depositors, the proprietary ALPY Cam Profile Depositing Program provides real-time, fully adjustable motion profiles for every servo motor. These motion curves can be precisely optimized according to the product geometry and recipe, enabling highly accurate chocolate shell and filling deposition.
That synchronization is what pushes filling ratios to up to 62% while keeping the dosing repeatable across a long one-shot run.
Standard stations
The MODUFLEX™ Moulding Line, configured with its standard process stations, includes:
- Mould Heating Tunnel
- One-Shot Depositor with Vibration
- Elevator-Type Cooling Tunnel (480-mould capacity)
- Automatic Demoulding Unit
- Empty Mould Inspection Station
Optional stations — where the flexibility lives
The following optional process stations can be integrated into the standard MODUFLEX™ Moulding Line to meet specific production requirements:
- 3D Axis Depositor with Horizontal Cooling Tunnel
- Ribbon Depositor
- Block Chocolate Depositor
- Granule and Chocolate/Cream Mixing Unit
- Biscuit Feeding System with Pressing Unit
- Whole Nut & Almond Feeding Unit
MODUFLEX or PIN-DRIVE?
The PIN-DRIVE is the leaner, lower-investment line for a dedicated product with stable requirements; the MODUFLEX, with its modular stations, is for plants that need one line to cover a moving product range. If your products need true shells rather than one-shot filling, step up to the Chocolate Shell Moulding Line.
Bring us your current product list and your two-year roadmap; we will configure the stations to cover both.